China wholesaler CZPT Helical Gear Shaft Mount Reducer Mixers Gearbox Good Price 2024 with Great quality

Product Description

Detailed Images

Detailed Images of Three Types CHINAMFG Helical Gear Shaft Mount Reducer

Detailed Dimensions of CHINAMFG Helical Gear Shaft Mount Reducer

Product Description

Fixedstar Helical Gear Shaft Mount Reducer
 

1. Precision High Quality Gearing

Computer designed helical gears, strong alloy materials for high load capacity, ground profile (some intermediate pinions are shaved). CHINAMFG tooth profile, in conformance with ISO 1328-1997, 98% efficiency for per stage, smooth quiet operation with several teeth in mesh.

 

2. Output Hub

*Standard or alternative output hole diameter for choice as follow.

ITEM

Standard output hole diameter

Alternative output hole ø

B5

ø30

ø25/35/40

B13/20

ø30

ø25/35/40

C5

ø40

ø35/45/50

C13/20

ø40

ø35/45/50

D5

ø50

ø45/55/60/65

D13/20

ø50

ø45/55/60/65

E5

ø55

ø50/60/65

E13/20

ø55

ø50/60/65

F5

ø65

ø60/70/75

F13/20

ø65

ø60/70/75

G5

ø75

ø70/80/85

G13/20

ø75

ø70/80/85

H5

ø85

ø80/90/95/100

H13/20

ø85

ø80/90/95/100

J5

ø100

ø90/95/105/110/15710

J13/20

ø100

ø90/95/105/110/15710

3. Strong Alloy Steel Shafts

Strong alloy steel, hardened, ground on journals, gear seatings and extensions, for maximum torsional loads. Generous size shaft keys for shock loading and conform to ISO standards.

 

4, Back Stops

Alternative parts, anti-run back device, are available on all 13:1 and 20:1. Ratio units and do not recommend for 5:1.

 

5. Torque Arm Assembly

For easy adjustment of the belt.

Packing & Delivery

Packing Images of CHINAMFG Helical Gear Shaft Mount Reducer

Inner Packing: PP bag with carton;
Outer Packing: Wooden case;
Shipment: 20-30 days CHINAMFG receiving the deposit.

 

 

About Us

CHINAMFG GROUP is the first and largest worm gearbox manufacturer in China, established in 1976, specialising in the production of a wide variety of transmission machinery. With more than 40 years experience in the industry, our assets now total 117.2 million dollars, and we have 2 subsidiary companies, 8 holding companies, and 12 joint-stock companies.

We can produce 400,000 units of worm gearboxes, 100,000 units of gear reducers, 50,000 units of other speed reducers, 150,000 units of flexible couplings, and 100,000 units of speed-reducer accessories every year.

70% of our products have been exported to 40 more countries, and our customers come from Italy, Germany, USA, Canada, Spain, UK, India, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries. 30% of them are OEM made for direct manufacturers of other products.

 

 

 

 

 

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Application: Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Parallel
Gear Shape: Bevel Gear
Step: Double-Step
Customization:
Available

|

Customized Request

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China wholesaler CZPT Helical Gear Shaft Mount Reducer Mixers Gearbox Good Price 2024   with Great quality China wholesaler CZPT Helical Gear Shaft Mount Reducer Mixers Gearbox Good Price 2024   with Great quality
editor by CX 2024-04-09

Gearbox-worm

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