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Using miniature gears, Ever-Power has designed and built exclusive, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes are available in many configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and created to meet your unique specifications.
Contact us for the mini gearbox the application requires, or request a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include info on the full range of body sizes for that series or design.
Bevel Box Micro Equipment Drive
Our bevel container miniature gear drives are software rated for the the best possible balance of functionality and cost. Torque can be balanced to meet up your RPM and working life requirements. Light-weight with low backlash functionality (as little as 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They offer an result shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the casing; output is usually a keyed bore. Standard one- and double-end shafts are available and given keys and retainer rings. An array of equipment ratios and input sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They provide two input shafts on reverse sides of the body, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior efficiency in an amazing array applications and are built with small footprints, making them ideal for operations where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminum housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver excellent performance with high efficiency, and feature rugged construction for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in virtually any configuration your application requires, with output torque levels as high as 900Nm. We can work from your own gearbox designs, reverse engineer an existing unit, or assist you to develop an all-new design that provides the performance you will need. Ask for a quote on a custom made miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive important and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision ground shafts are available from stock.
Die-cast zinc housing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo engine and worm gear is one of the important strengths of EP worm gearmotors, which combine DC engine technology with exceptional toughness and wear resistance. Engine and gearbox are designed as one single, compact unit. Because of their reduced current attract, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based on this we can select a wide selection of standard customizations to meet the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special residence such as small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good start to be able to deliver a product that stands out on your side.
Compact gearboxes are high-quality gearboxes for standard drives. The electric electric motor is integrated with the gearbox into a single device (the first gear is on the engine shaft). Individual gearboxes for link with conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our specialists will be happy to help you create your selection. We are happy to send out you documentation or style a suitable set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our achievement originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being simple and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its own body is normally quite long in the axial path. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear models are built to withstand the toughest commercial applications.
The apparatus housings are machined on all sides and invite diverse installation positions and applications, making them much sought after in the industry. Consequently our geared motors tend to be to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller wheels to be utilized for the same torque, and smaller sized gears with outstanding power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing enjoy required for troublefree rolling get in touch with to be substantially decreased and therefore the gear backlash to be minimized.
Double chamber shaft seals produced by Ever-Power are used as regular in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore input shaft and engine flange, and double reduction mixture units for slow quickness applications. Using cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the key top features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
You can learn more details regarding compact worm gearbox on our internet site.