stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Quickness Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Swiftness Reducer has been a foundation in food and beverage applications for many years. As a head in worm gear technology, Ever-Power Equipment continues to boost product overall performance by developing innovative designs to meet more stringent demands and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces designed to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most feeling over time. Unmatched product overall performance in extremely caustic washdown applications coupled with first class customer service makes Ever-Power Gear your 1st choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates practically all flat surfaces and prevents foreign matter accumulation or standing fluid
Elimination of all exposed hardware promotes smooth surfaces to optimize wash down effectiveness
Lubed forever with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to minimize ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer areas are polished and rounded to prevent organism growth on surfaces. SSHdR series Hollow Output Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-packed with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as completed goods with hollow result bore sizes which range from 1” to 2-3/16” with obtainable center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP food grade lubricant. STAINLESS bushing kits can be purchased separately to permit for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer superior corrosion security. They are rust proof and able to withstand the harshest circumstances. The stainless steel housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with ratings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide extended lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application versatility with all-angle installation provisions, the widest selection of accessory bases and flanges and the biggest selection of stock reducer styles.
Mounting dimensions are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is exactly what you need to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet the HACCP and EHEDG regulations, while your visitors vulue this increasingly more. The stainless worm gearbox drive plan Ever-Power allows you to stay cost effective but satisfy tcustomer demants.
The Ever-Power stainless worm gearbox types are made to meet the guidelines. Because of this, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead areas, and horizontal surfaces as much as possible, avoided. Of program, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Output shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-angle worm reducer is ideal for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for life time lubrication and is made up of a stainless housing that is designed for protection in washdown applications, also designed for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of top quality. The series was developed specifically for the food industry and additional industries where there are consistently stringent requirements for the level of resistance of the material and the easy-to-clean design.
The gearboxes are made of a smooth stainless gear casing, they are existence lubricated and can of course be given oil approved for the meals industry. Oil seals are standard made of nitrile rubber.
To reduce the risk of bacterial growth, the design is characterised by smooth machined areas without unnecessary flanges, recesses and mounting holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on ask for including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear engine, we may offer the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This ensures that the products can be cleaned with water under pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This implies that the apparatus motors are ideal for free mounting without a traditional stainless protection cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard supplied with a center range of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and will be requested during product selection. To purchase, please contact Bison at 1.800.ATBISON (282.4766) and ask to speak to an Automation Professional. Online selection and ordering coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are designed for sterile manufacturing environments. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for food digesting and pharmaceutical applications. The product is designed and ranked to IP69k offering maximum safety against contaminant ingress and also leak free operation.
Catalogued types of Ever-Power Gear’s well-known stainless steel 700 Series acceleration reducers are actually available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless reducers, are designed for maximum corrosion resistance and superior performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline is also available for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Qualified and also have many maintenance-friendly features including electropolished exterior complete, sealed motor flange, and covered hardware. To prevent miniscule niches that may host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled up with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temperatures and extended service lifestyle.

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